Custom Thermoforming Solutions
Thermoforming, also called compression molding, uses heat to mold flexible fabrics, films, and foams into specific shapes.
Zauderer supports OEMs with custom thermoformed products for medical, industrial, fire & safety, and government applications.
From prototypes to production, thermoforming can create protective, semi-rigid products that are lightweight, durable, and cost-effective.
Common products include protective cases, device pouches, holsters, shoulder/lumbar support pads, liners, dividers, and other custom formed components.
Thermoforming Capabilities
- Compression Forming
- Vacuum / Pressure Forming
- Custom Tooling & Prototyping
- Foam Lamination & Molded Inserts
- Domestic & Import Production
- Custom Shapes & Protective Cavities
APPLICATIONS & CAPABILITIES
PROTECTIVE CASES
DEVICE POUCHES
HOLSTERS & CARRIERS
SUPPORT PAD ASSEMBLIES
LINES & DIVIDERS
DESIGN & ENGINEERING SUPPORT
Materials & Benefits
- Thermoformed products help protect sensitive equipment from impact, dust, moisture, sun exposure, and other environmental factors.
- Custom shapes can incorporate die-cut foam or molded plastic inserts and dedicated instrument cavities.
- Thermoformed products offer a smooth, contoured appearance and can be a lower-tooling-cost option compared with other molding methods.
- Materials / foam options include EVA foam, AEPE, XPE, and PE board.
Certifications
