ZAUDERER ASSOCIATES, INC.

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                               Solutions to Difficult Manufacturing Situations

 
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"In the middle of difficulty lies opportunity." Albert Einstein

If you have a manufacturing problem, tell us about it.  We may be able to suggest a solution, or point you in the direction of a solution.

Get Quote, Zauderer Associates, Inc.

 
 
Problem Solution

Our expanded metal source was supplying coils of expanded metal to a large air filter manufacturer, who was in turn hand cutting special shapes that would be rolled into conical filters.  The department that was responsible for the hand cutting of these shapes utilized 35 employees over 3 shifts and approximately 2,000 sq ft of space through the various processes.

Zauderer Associates utilized our own resources and time to come up with a solution.  ZAI did the engineering, estimated cost of $35,000, drew up prints, located a cost efficient manufacturer of dies and die cutting tables, and submitted a proposal that was adopted by our customer.  Our customer went from 35 employees on 3 shifts to 6 employees on 2 shifts.  Cut down their footprint in their plant from 2,000 sq ft to 400 sq ft and ended up saving our customer over $300,000 per year in cost and increased efficiencies.

Total Savings to Customer: 

     $300,000 Savings Per Year

     1,600 Sq Ft of Manufacturing Space

     29 Employees' Time / One Unnecessary Shift

   
 

Get Quote, Zauderer Associates, Inc.

   
   
   
 
Zauderer Associates - aluminum extrusions, expanded metal, extruded urethane film and urethane tubing, fan blades, fan guards, welded wire, miniature wire rope cable
     Air Moving ComponentsFan Blades | Blower Wheels | Motorized Blower Packages | Fan Guards | Motor Mounts ǀ ETRI ǀ Ecofit
     Custom Fabricated Aluminum Extrusions Aluminum Extrusions | Fabricated Aluminum Extrusions
     CableMiniature Wire Rope Cable | Wire Rope Cable Assemblies | Wire Rope Cable Fittings | Idler Pulleys | Push Pulls
     ClampsT-Bolt Clamps | V-Retainer Couplings | Hose Clamps | Aerospace Clamps
     Cold Headed Specialty FastenersFasteners
     Expanded Metal & Expanded Metal PartsExpanded Metal | Expanded Metal Coil & Cut Parts | Painted Expanded Metal Parts
     Injection Molded Plastic Parts Custom Injection Molded Plastic Parts | Plastic Injection Molded Tooling & Assemblies
     Non-Ferrous MetalsAnodes | Solder | Babbitt | Special Alloys | Wire & Ingot
     Plastic ExtrusionsCustom Injection Molded Plastic Parts | Plastic Injection Molded Tooling & Assemblies
     RivetsTubular Rivets | Solid Rivets | Self-Piercing Rivets | Rivet Setting Machines
     StampingsMetal Stammping | Metal Fabrication
     UrethaneUrethane Film | Urethane Tubing | Urethane Sheet and Profiles
 

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Zauderer Associates, Inc.
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